現在有很(hen)多的(de)設備都(dou)是通(tong)過系統(tong)去(qu)進(jin)行配置的(de)，只有系統(tong)好了(le)才能讓(rang)設備更加好的(de)去(qu)進(jin)行運行，當然配料系統(tong)也(ye)是有好有壞的(de)，而且在使用之前也(ye)是需(xu)要(yao)去(qu)進(jin)行調試(shi)的(de)。接下來我(wo)們(men)主要(yao)想給大(da)家(jia)(jia)介(jie)紹 提配料系統(tong)的(de)控制要(yao)求，我(wo)們(men)分為兩(liang)個方面(mian)給大(da)家(jia)(jia)介(jie)紹，就是為了(le)讓(rang)大(da)家(jia)(jia)多了(le)解一(yi)些相關的(de)知識。

  簡要(yao)(yao)(yao)說明：配(pei)(pei)(pei)料系(xi)(xi)(xi)統(tong)工(gong)藝(yi)中(zhong)，產(chan)品(pin)合成(cheng)配(pei)(pei)(pei)料系(xi)(xi)(xi)統(tong)的(de)(de)(de)(de)(de)(de)(de)(de)原(yuan)料大多(duo)是固體(ti)物料，暫時(shi)還(huan)是按照人(ren)(ren)工(gong)投(tou)料考(kao)慮。摻(chan)和(he)配(pei)(pei)(pei)料原(yuan)料有幾種液(ye)體(ti)，考(kao)慮自(zi)(zi)(zi)動(dong)計(ji)(ji)(ji)(ji)量和(he)進(jin)料。配(pei)(pei)(pei)料系(xi)(xi)(xi)統(tong)溫度(du)通(tong)(tong)過(guo)(guo)設(she)計(ji)(ji)(ji)(ji)溫控(kong)(kong)程(cheng)(cheng)(cheng)(cheng)序(xu)進(jin)行(xing)(xing)自(zi)(zi)(zi)動(dong)控(kong)(kong)制。由于溫度(du)的(de)(de)(de)(de)(de)(de)(de)(de)控(kong)(kong)制較為復雜，且時(shi)間較長，因(yin)此(ci)，溫控(kong)(kong)實現(xian)(xian)自(zi)(zi)(zi)動(dong)控(kong)(kong)制對類似的(de)(de)(de)(de)(de)(de)(de)(de)配(pei)(pei)(pei)料裝置(zhi)很重要(yao)(yao)(yao)，而且很有利于提(ti)高操(cao)(cao)(cao)(cao)(cao)作(zuo)(zuo)(zuo)(zuo)的(de)(de)(de)(de)(de)(de)(de)(de)質量和(he)效(xiao)率。控(kong)(kong)制系(xi)(xi)(xi)統(tong)設(she)計(ji)(ji)(ji)(ji)以(yi)計(ji)(ji)(ji)(ji)算(suan)(suan)機(ji)(ji)為中(zhong)心(xin)，操(cao)(cao)(cao)(cao)(cao)作(zuo)(zuo)(zuo)(zuo)過(guo)(guo)程(cheng)(cheng)(cheng)(cheng)也以(yi)計(ji)(ji)(ji)(ji)算(suan)(suan)機(ji)(ji)為中(zhong)心(xin)，投(tou)料、溫控(kong)(kong)、出(chu)料等過(guo)(guo)程(cheng)(cheng)(cheng)(cheng)均以(yi)計(ji)(ji)(ji)(ji)算(suan)(suan)機(ji)(ji)發(fa)(fa)出(chu)的(de)(de)(de)(de)(de)(de)(de)(de)循序(xu)指令進(jin)行(xing)(xing)。每(mei)步操(cao)(cao)(cao)(cao)(cao)作(zuo)(zuo)(zuo)(zuo)過(guo)(guo)程(cheng)(cheng)(cheng)(cheng)都(dou)(dou)通(tong)(tong)過(guo)(guo)計(ji)(ji)(ji)(ji)算(suan)(suan)機(ji)(ji)提(ti)示和(he)人(ren)(ren)工(gong)確認進(jin)行(xing)(xing)，現(xian)(xian)場的(de)(de)(de)(de)(de)(de)(de)(de)操(cao)(cao)(cao)(cao)(cao)作(zuo)(zuo)(zuo)(zuo)配(pei)(pei)(pei)合計(ji)(ji)(ji)(ji)算(suan)(suan)機(ji)(ji)系(xi)(xi)(xi)統(tong)展(zhan)開。除(chu)了需(xu)(xu)(xu)要(yao)(yao)(yao)人(ren)(ren)工(gong)配(pei)(pei)(pei)合的(de)(de)(de)(de)(de)(de)(de)(de)操(cao)(cao)(cao)(cao)(cao)作(zuo)(zuo)(zuo)(zuo)之外，其他過(guo)(guo)程(cheng)(cheng)(cheng)(cheng)都(dou)(dou)通(tong)(tong)過(guo)(guo)計(ji)(ji)(ji)(ji)算(suan)(suan)機(ji)(ji)系(xi)(xi)(xi)統(tong)自(zi)(zi)(zi)動(dong)完成(cheng)控(kong)(kong)制。由于本(ben)裝置(zhi)中(zhong)很多(duo)固體(ti)物料的(de)(de)(de)(de)(de)(de)(de)(de)計(ji)(ji)(ji)(ji)量和(he)進(jin)料都(dou)(dou)需(xu)(xu)(xu)要(yao)(yao)(yao)人(ren)(ren)工(gong)輔(fu)助完成(cheng)，因(yin)此(ci)，如何實現(xian)(xian)計(ji)(ji)(ji)(ji)算(suan)(suan)機(ji)(ji)系(xi)(xi)(xi)統(tong)和(he)人(ren)(ren)工(gong)輔(fu)助操(cao)(cao)(cao)(cao)(cao)作(zuo)(zuo)(zuo)(zuo)的(de)(de)(de)(de)(de)(de)(de)(de)銜(xian)接尤(you)為重要(yao)(yao)(yao)。計(ji)(ji)(ji)(ji)算(suan)(suan)機(ji)(ji)系(xi)(xi)(xi)統(tong)按附件要(yao)(yao)(yao)求(qiu)的(de)(de)(de)(de)(de)(de)(de)(de)操(cao)(cao)(cao)(cao)(cao)作(zuo)(zuo)(zuo)(zuo)過(guo)(guo)程(cheng)(cheng)(cheng)(cheng)一步一步地執行(xing)(xing)，人(ren)(ren)工(gong) 由計(ji)(ji)(ji)(ji)算(suan)(suan)機(ji)(ji)發(fa)(fa)出(chu)提(ti)示執行(xing)(xing)，人(ren)(ren)工(gong)現(xian)(xian)場完成(cheng)操(cao)(cao)(cao)(cao)(cao)作(zuo)(zuo)(zuo)(zuo)，操(cao)(cao)(cao)(cao)(cao)作(zuo)(zuo)(zuo)(zuo)完成(cheng)需(xu)(xu)(xu)要(yao)(yao)(yao)計(ji)(ji)(ji)(ji)算(suan)(suan)機(ji)(ji)確認，程(cheng)(cheng)(cheng)(cheng)序(xu)將自(zi)(zi)(zi)動(dong)進(jin)入下一步。自(zi)(zi)(zi)控(kong)(kong) 則由計(ji)(ji)(ji)(ji)算(suan)(suan)機(ji)(ji)系(xi)(xi)(xi)統(tong)自(zi)(zi)(zi)動(dong)完成(cheng)控(kong)(kong)制，比如啟停(ting)設(she)備、啟動(dong)溫控(kong)(kong)程(cheng)(cheng)(cheng)(cheng)序(xu)。計(ji)(ji)(ji)(ji)算(suan)(suan)機(ji)(ji)系(xi)(xi)(xi)統(tong)可以(yi)根(gen)據工(gong)藝(yi)需(xu)(xu)(xu)要(yao)(yao)(yao)切到 遙控(kong)(kong) 操(cao)(cao)(cao)(cao)(cao)作(zuo)(zuo)(zuo)(zuo)，實現(xian)(xian)計(ji)(ji)(ji)(ji)算(suan)(suan)機(ji)(ji)的(de)(de)(de)(de)(de)(de)(de)(de) 手自(zi)(zi)(zi)動(dong) 切換。為了方(fang)(fang)便(bian)操(cao)(cao)(cao)(cao)(cao)作(zuo)(zuo)(zuo)(zuo)過(guo)(guo)程(cheng)(cheng)(cheng)(cheng)的(de)(de)(de)(de)(de)(de)(de)(de)參(can)(can)數(shu)(shu)(shu)改變，或滿足不(bu)同配(pei)(pei)(pei)方(fang)(fang)的(de)(de)(de)(de)(de)(de)(de)(de)要(yao)(yao)(yao)求(qiu)，控(kong)(kong)制系(xi)(xi)(xi)統(tong)軟件需(xu)(xu)(xu)要(yao)(yao)(yao)專門設(she)計(ji)(ji)(ji)(ji)配(pei)(pei)(pei)方(fang)(fang)功(gong)能，操(cao)(cao)(cao)(cao)(cao)作(zuo)(zuo)(zuo)(zuo)參(can)(can)數(shu)(shu)(shu)都(dou)(dou)以(yi)配(pei)(pei)(pei)方(fang)(fang)的(de)(de)(de)(de)(de)(de)(de)(de)形式保(bao)存在計(ji)(ji)(ji)(ji)算(suan)(suan)機(ji)(ji)中(zhong)，生產(chan)某種特定的(de)(de)(de)(de)(de)(de)(de)(de)產(chan)品(pin)，只需(xu)(xu)(xu)要(yao)(yao)(yao)調用配(pei)(pei)(pei)方(fang)(fang)的(de)(de)(de)(de)(de)(de)(de)(de)功(gong)能，無需(xu)(xu)(xu)人(ren)(ren)工(gong)經常的(de)(de)(de)(de)(de)(de)(de)(de)改變參(can)(can)數(shu)(shu)(shu)，保(bao)證的(de)(de)(de)(de)(de)(de)(de)(de)操(cao)(cao)(cao)(cao)(cao)作(zuo)(zuo)(zuo)(zuo)的(de)(de)(de)(de)(de)(de)(de)(de)方(fang)(fang)便(bian)性和(he)技術的(de)(de)(de)(de)(de)(de)(de)(de)有保(bao)障。

  控(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)方案：1、配(pei)料(liao)系(xi)統溫(wen)(wen)度(du)(du)(du)(du)控(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)溫(wen)(wen)度(du)(du)(du)(du)控(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)在本系(xi)統中主要是(shi)通(tong)過(guo)(guo)夾(jia)套傳遞的(de)(de)(de)熱(re)(re)量(liang)(liang)(liang)(liang)改變(bian)來實現(xian)(xian)的(de)(de)(de)，熱(re)(re)量(liang)(liang)(liang)(liang)通(tong)過(guo)(guo)控(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)電加熱(re)(re)功率(lv)來實現(xian)(xian)。實現(xian)(xian)溫(wen)(wen)度(du)(du)(du)(du)控(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)要檢(jian)(jian)測配(pei)料(liao)系(xi)統的(de)(de)(de)溫(wen)(wen)度(du)(du)(du)(du)和(he)夾(jia)套溫(wen)(wen)度(du)(du)(du)(du)。控(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)程(cheng)序(xu)根據(ju)夾(jia)套和(he)配(pei)料(liao)系(xi)統內(nei)(nei)的(de)(de)(de)溫(wen)(wen)度(du)(du)(du)(du)變(bian)化進(jin)行(xing)自動(dong)(dong)(dong)控(kong)(kong)(kong)溫(wen)(wen)。對升溫(wen)(wen)或(huo)降(jiang)溫(wen)(wen)控(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)來說，尤其需要檢(jian)(jian)測溫(wen)(wen)度(du)(du)(du)(du)變(bian)化率(lv)，偏差變(bian)化率(lv)。控(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)程(cheng)序(xu)根據(ju)其實施變(bian)化調節(jie)循(xun)(xun)環(huan)熱(re)(re)量(liang)(liang)(liang)(liang)，從(cong)而可以(yi)實現(xian)(xian)較高精度(du)(du)(du)(du)的(de)(de)(de)控(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)。另一種(zhong)溫(wen)(wen)度(du)(du)(du)(du)控(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)的(de)(de)(de)方案是(shi)改夾(jia)套直接電加熱(re)(re)為循(xun)(xun)環(huan)油加熱(re)(re)，裝置需要設置油槽，油槽溫(wen)(wen)度(du)(du)(du)(du)實現(xian)(xian)自動(dong)(dong)(dong)控(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)。一般需要設冷(leng)、熱(re)(re)兩個油槽，通(tong)過(guo)(guo)自動(dong)(dong)(dong)改變(bian)循(xun)(xun)環(huan)流(liu)量(liang)(liang)(liang)(liang)實現(xian)(xian)溫(wen)(wen)度(du)(du)(du)(du)控(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)的(de)(de)(de)目標。循(xun)(xun)環(huan)可以(yi)使傳熱(re)(re)的(de)(de)(de)效果更加好，熱(re)(re)量(liang)(liang)(liang)(liang)傳遞更及時，減(jian)少響應(ying)的(de)(de)(de)滯后。2、摻和(he)釜控(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)D32通(tong)過(guo)(guo)人工(gong)配(pei)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)后進(jin)配(pei)料(liao)自動(dong)(dong)(dong)計(ji)量(liang)(liang)(liang)(liang)，建議稱(cheng)重計(ji)量(liang)(liang)(liang)(liang)比較準確，也(ye)方便(bian)配(pei)料(liao)。真空泵及相應(ying)的(de)(de)(de)閥門自動(dong)(dong)(dong)控(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)。配(pei)料(liao)系(xi)統出料(liao)速度(du)(du)(du)(du)影(ying)響摻和(he)釜的(de)(de)(de)溫(wen)(wen)度(du)(du)(du)(du)，出料(liao)速度(du)(du)(du)(du)通(tong)過(guo)(guo)檢(jian)(jian)測流(liu)量(liang)(liang)(liang)(liang)并調節(jie)流(liu)量(liang)(liang)(liang)(liang)進(jin)行(xing)控(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)。控(kong)(kong)(kong)制(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)(zhi)程(cheng)序(xu)根據(ju)內(nei)(nei)部的(de)(de)(de)溫(wen)(wen)度(du)(du)(du)(du)上升速度(du)(du)(du)(du)自動(dong)(dong)(dong)改變(bian)進(jin)料(liao)流(liu)量(liang)(liang)(liang)(liang)，保證內(nei)(nei)部溫(wen)(wen)度(du)(du)(du)(du)不超(chao)過(guo)(guo)工(gong)藝要求的(de)(de)(de)范圍。同時可以(yi)通(tong)過(guo)(guo)夾(jia)套流(liu)量(liang)(liang)(liang)(liang)調節(jie)穩(wen)定摻和(he)釜內(nei)(nei)溫(wen)(wen)度(du)(du)(du)(du)(如果有(you)夾(jia)套循(xun)(xun)環(huan)的(de)(de)(de)話)。